click on the above logos for more information on each process or use drop down menus below
Our new address: N169 W21010 Meadow Lane (P.O. Box 156)- Jackson, WI 53037
Effective July 7, 2011 Badger is moving to a larger 160,000 sq. ft. facility to more effectively service our growing customer base.

Javascript DHTML Drop Down Menu Powered by dhtml-menu-builder.com

Melbourne Australia - January 21st 2002

Quality Heat Technologies (Australia) simultaneously launches new surface engineering treatments for dramatically improving the wear resistance of ferrous materials and a revolutionary design of fluidized bed furnace for the 21st Century.


Quality Heat Technologies, a world leader in fluidized bed reactor technology, today announced that it has developed a new suite of industrial equipment, under the brand name of
Qab, for application of low temperature surface engineering treatments to dramatically improve the wear resistance of metal parts. 

The Qab equipment combines patented technologies in fluidized bed reactor design and proprietary low temperature diffusion chemistry developed by Quality Heat Technologies in their research and development department at Bayswater, Victoria. 

The combination of the chemistry and fluidized bed technology, which is based on diffusion at low temperature of metallic elements such as chromium nitrogen and carbon into the base metal, opens up a completely new field of surface engineering treatments for the metal user over a broad spectrum of applications. 

The wear-resistant surface treatments will be known under the generic name of Qab but will also be identified by the basic metallic element which is diffused with carbon and nitrogen into the metallic surface i.e. Qab-chromium or Qab titanium. 

These high hardness, low temperature surface treatments, when applied in such applications as tools used for die casting, cold forming and forging as well as automotive component parts, can dramatically improve service life.  

The Qab equipment incorporates a number of significant design changes to conventional fluidized bed equipment utilizing protective atmosphere transfer hoods to maintain surface integrity, computer control and special atmosphere fluidized bed seals. 

Apart from the equipment being capable of performing the new Qab processes it can be used for bright hardening of tool and stainless steels, and performing normal surface treatments such as carburizing and nitriding.

 

About the Qab Process 

The metal parts to be treated are immersed in a specially designed fluidized bed and heated to typically 1058oF, at which point reactive gases containing the basic elements needed for the formation of the required layer are introduced into the bed.  The bed itself consists of inert particles, such as aluminum oxide, coated with the element to be diffused into the surface layer (i.e.: chromium).

Click on this diagram to obtain more information
Click on diagram for larger view and info

Click on this diagram to obtain more information
Composition Graph
Hardness Graph

The alloy diffusion occurs in conjunction with the production of the layer, similar to the build-up of a standard nitro-carburized layer.  The process controls the nitriding, carburizing, oxygen and alloy potential to optimize the coating parameters.

 

 

Some web pages were last modified 07/06/2011
Home  |  About Us  |  Services  |  Gallery |  Glossary  |  Contact Us

Copyright © 1996-2011 Badger Metal Tech, Inc. All Rights Reserved
N169 W21010 Meadow Lane  Jackson, WI 53037   262-252-3804

Reproduction in whole or in part in any form or medium without express written permission of Badger Metal Tech is Prohibited.

MetaLLifeÒ and ThermaLLifeÒ and TooLLife are registered or in process with the US patent and trademark office.  Intellectual property and graphics contained herein are the sole property of Badger Metal Tech, Inc.