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Coupons that were used for plotting 2002 compression curves.
Why do we use Lambda?
Curves and Graphs
Please scroll this entire page
These results validate compressive benefits after thermal diffusion
Click here Die Photos with

To view compressive stress curves, click on the coupon letter below.  Click on photo to view larger image.

Graph of Coupon A B
click on photo above or letters for more info

To view compressive stress curves, click on the coupon letter below.  Click on photo to view larger image.

Graph of Coupon C D
click on photo above or letters for more info

The coupons measure approximately .75" x .25" and are 3" long.  Center sections were measured, plotted, then electro-polished to remove material.  X-ray diffraction was again used to measure stress and the process repeated until the value of KSI crossed the zero "y" axis. From these plotted points curves are drawn.
 
H-13 Premium Grade
Oil Quenched
46-48Rc
Milled Finish
Polished
+1000 degrees F

The small square in the center of each coupon is the area were successive compressive residual stress readings were done by electro-polishing the   surface.  This method of polishing does not disturb the existing value of stress.

The microstructure of a ferritic nitrocarburized H-13 surface shows an epsilon compound layer that is .0002" to .0008" in depth followed by the diffused carbon/nitrogen layer ranging in depth from .004" to .008" (dependent on processing criteria) which gradually dissipates.

If the diffusion is allowed to become too thick, spalling can result.  We therefore have developed special recipes for all types of hot work steels that do not result in what you view here.  If we were to do a maximum of our T-41H MetaLL ifeÒ process over the TL08 TherMaLLifeÒ recipe, you would see what we have here. 

Coupons with Metallife T-41H applied over Thermallife TL08
Click on coupon to view a section

We have tested in the lab and field the acceptability of properly applying MetaLL ifeÒ over TherMaLLifeÒ to NEW tooling by:
1. Applying T-41H over
TherMaLLifeÒ or
2. Applying 
TherMaLLifeÒ
over T-41H

The below left photo shows:
a T-41H over the indicated
TherMaLLifeÒ process.
The below right photo shows:
a T-41 over
the indicated TherMaLL ifeÒ process.
No spalling in either case.

Click here to view production tool

Coupons with perfect surface finish after combination processing.
Click on coupon to view a section
T-41H over TL04 or TL03 will not spall.

Coupons with perfect surface finish after combination processing.
Click on coupon to view a section.  T-41 over TL06, or TL04 will not spall.

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Page was last modified 02/20/2010
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Reproduction in whole or in part in any form or medium without express written permission of Badger Metal Tech is Prohibited.

MetaLL ifeÒ and TherMaLLifeÒ are registered with the US patent and trademark office. Intellectual property and graphics contained herein are the sole property of Badger Metal Tech, Inc.